When an industrial facility suffers unexpected damage (whether from fire, water, weather, or impact) the FIRST priority is clear: getting operations back up and running safely, efficiently, and with minimal disruption. That’s where Colony Construction’s steel building reconstruction services come in.

With our years of experience, we’ve built our reputation on industrial restoration, steel building reconstruction, and complex industrial construction projects that demand precision, safety, and trust.

From fire damage repair to vehicle collision restoration, our experts understand the “unique” structural and environmental factors that define every rebuild… and we tailor every project plan to meet the specific needs of your operation!

Why Specialized Reconstruction Matters for Steel Buildings

Unlike standard commercial buildings, steel buildings are engineered for high performance, durability, and precision load-bearing. When damaged, even small structural deformations or thermal impacts can compromise long-term integrity.

That’s why steel building repair requires more than patchwork, it demands a technical approach grounded in engineering, materials science, and field-tested restoration methods.

Key challenges we address include:

• Thermal Distortion: High temperatures from fires can alter the metallurgical properties of structural steel. Our engineers perform non-destructive testing and metallurgical analysis to determine repair versus replacement requirements.

• Corrosion and Water Intrusion: For facilities exposed to floods or leaks, we provide FULL water damage restoration, surface treatment, and re-coating using corrosion-resistant finishes.

• Impact or Collision Damage: Vehicle collision repairs (common in loading bays and warehouse operations) require localized straightening, column replacement, and envelope repair to restore load paths and stability.

• Weather-Driven Deformation: From high winds to snow load collapse, severe weather reconstruction focuses on upgrading framing systems, cladding, and bracing for future resilience.

These aren’t cosmetic issues, they’re operational risks that demand “professional” industrial contractors with experience in building envelopes and structural repair.

Our Step-by-Step Reconstruction Process

Every industrial reconstruction project starts with a rapid response and a deep understanding of the site’s operational and safety needs. At Colony Construction, we follow a proven, FIVE-phase process to ensure efficient recovery.

1. Rapid Response and Assessment

Time is critical after damage occurs. Our team mobilizes quickly to assess the extent of structural and envelope damage. Using laser scanning and structural analysis, we provide a comprehensive report outlining safety hazards, potential secondary failures, and immediate stabilization actions.

2. Engineering Evaluation and Planning

Once the site is stabilized, our in-house engineers perform detailed structural evaluations to determine the scope of steel building repair or component replacement. This stage includes:

✔️ Load path assessment and finite element modeling (FEM)

✔️ Metallurgical evaluation of heat-exposed members

✔️ Envelope integrity and corrosion mapping

We then develop a custom reconstruction plan designed to restore full operational functionality while incorporating opportunities for upgrades (such as improved insulation systems, energy-efficient cladding, or stronger wind-load bracing).

3. Custom Fabrication and Component Replacement

Through our strong fabrication partnerships with conventional and pre-engineered suppliers, like Butler Manufacturing, we can source or reproduce custom components that match the original building specifications.

This phase may include replacement of columns, beams, girts, and wall panels, along with upgrades to roofing systems, doors, or ventilation.

For more complex damage (such as to crane bays or load-bearing trusses), our steel fabrication specialists ensure alignment and load distribution meet or exceed code requirements.

4. Structural and Envelope Restoration

Our field crews execute the building repair and restoration with minimal disruption to ongoing site operations. This includes:

✔️ Reinforcing or replacing structural members

✔️ Repairing the building envelope to restore weather and vapor barriers

✔️ Re-coating or refinishing affected areas to ensure long-term corrosion resistance

5. Final Inspection and Operational Handover

Before completion, every reconstructed facility undergoes final inspection and testing. Our engineers verify that all load-bearing elements, envelope systems, and mechanical integrations meet safety and performance standards.

Once certified, your site is cleared for occupancy and full operation: back to business, safely and efficiently.

Industries We Serve

As one of Canada’s leading steel building contractors, Colony Construction provides reconstruction services for a wide range of industrial and heavy commercial facilities.

Our expertise covers sectors such as:

• Mining & Processing Plants: Including ball mill building construction, SAG mill building reconstruction, and support facilities.

• Wood & Pulp: Pulpmill facility reconstruction, industrial wood production buildings, lumber processing facility restoration, and mass timber construction repairs.

• Manufacturing & Logistics: Truck shop reconstruction, warehouse, and mill building construction.

• Utilities & Infrastructure: Wastewater treatment facility construction, power generation, and water storage systems.

NO matter the sector, our process ensures precise alignment between function, safety, and compliance.

Common Causes of Damage in Industrial Facilities

Industrial environments are high-performance ecosystems. When failure occurs, it’s rarely simple.

We specialize in restoring buildings affected by:

1. Fire Damage: From electrical faults to mechanical failures, heat can alter steel properties and coatings.

2. Water or Flood Damage: Common in processing facilities and wastewater treatment sites, requiring immediate mitigation.

3. Vehicle Collisions: Often involving forklifts, haul trucks, or transport vehicles impacting columns and cladding.

4. Severe Weather Events: Including snow load collapse, wind uplift, or hail damage to roof panels.

5. Corrosion & Fatigue: Long-term wear requiring reinforcement or retrofit to extend lifespan.

Each type demands a different reconstruction strategy: something only experienced industrial restoration contractors can deliver safely and cost-effectively.

Restoring What Matters Most

When disaster strikes, rebuilding isn’t just about repairing steel, it’s about restoring stability, safety, and “confidence” in your operations.

At Colony Construction, we don’t just fix buildings; we help you RECOVER momentum.

If your facility has experienced damage from fire, weather, or structural impact, talk to our team. Let’s create a tailored restoration plan to get your operations back to full capacity… safely, efficiently, and with lasting results!

Contact us today at 604-541-2604 or visit www.colonyconstruction.com to speak with one of our industrial reconstruction experts near Vancouver.